How Warehousing Efficiency Can Improve Inventory Accuracy for Cosmetic Brands
Staying ahead in the beauty and cosmetics industry comes with unique challenges. Not only must you deal with fierce competition, but you must also take special care and consideration when choosing whom to partner with for cosmetics warehousing and fulfillment services.
At Relentless Fulfillment, we understand that for cosmetic brands in particular, accuracy in inventory management is crucial. Any mistakes resulting from inefficient cosmetics warehousing can lead to order errors, customer dissatisfaction, and lost revenue. Fortunately, we have cracked the code on warehousing efficiency to reduce stock discrepancies and enhance your supply chain reliability.
3 Common Warehousing Challenges for Cosmetic Brands
Though the challenges associated with warehousing cosmetics are multifaceted, the three most common relate to handling diverse SKUs, accounting for the fragile nature of cosmetic products in general, and minimizing the potential mistakes associated with manual inventory tracking.
Challenge 1: Diverse SKUs with Different Packaging Sizes and Expiration Dates
When warehouses are responsible for multiple cosmetic products from the same brand, the potential for picking and packing errors increases. For example, products with similar SKUs but different product sizes or expiration dates will increase the likelihood that pickers may choose the wrong item to fulfill an order, leading to an eventual return from a dissatisfied customer.
Ensuring warehouse efficiency requires more than just an awareness of these dangers. It also calls for the foresight to build systems and processes to avoid any potential errors. Our team at Relentless Fulfillment understands this dynamic and has created systems to reduce errors around diverse SKUs, packaging sizes, and expiration dates.
Challenge 2: Fragile and Perishable Cosmetic Products
Anyone who has ever been responsible for a carton of eggs knows there’s an art to getting them home safely that simply isn’t required when the grocery haul contains more durable items like boxes of cereal or canned goods.
The same concept applies to cosmetics warehousing and fulfillment services—just on a much grander scale. Cosmetic products are stored, packed, and shipped differently from other items. So cosmetics warehousing logistics must shift accordingly.
Handling fragile and perishable cosmetics calls for special care and consideration. Products like glass bottles containing foundation, small plastic clamshells of compressed powders, and soft tubes filled with liquid foundation all require climate-controlled storage—not to mention careful picking and protective packing methods that account for their delicate nature.
An efficient warehouse handling 3PL services for a cosmetic or beauty brand will always bear in mind the fragile and perishable nature of these products and build out their systems accordingly. That is exactly what we have done here at Relentless Fulfillment.
Challenge 3: Manual Inventory Tracking
Many fulfillment providers that serve the cosmetic industry rely on manual inventory tracking. Though this approach does have its benefits, the human touch also lends itself to human errors.
Issues related to manual inventory tracking can include:
- Inventory discrepancies. Miscounting, data entry errors, and similar mistakes can lead to discrepancies between what’s thought to be in the inventory and what’s actually there. Over time, these errors may lead to shipping delays and lost sales.
- Delays. Counting and tabulating by hand can take time. Different employees from different shifts may work at varying speeds. Even the same crew might work at different rates on different days. When not accounted for, this aspect of manual inventory tracking can also contribute to unpredictable timelines and potential delays.
- Inefficient inventory management. The more an operation scales, the less efficient manual inventory tracking can become. The greater the number of people involved, the greater the opportunities for error that could lead to misplaced items, overstocks, and stockouts.
Fortunately, here at Relentless Fulfillment, we have optimized our inventory tracking to improve inventory accuracy by minimizing human errors. We do this by implementing tried-and-true principles of efficient warehousing.
Efficient Warehousing Improves Inventory Accuracy
At Relentless Fulfillment, we have developed efficient cosmetics warehousing methods to improve inventory accuracy.
Structured Storage and Strategic SKU Organization
Our clearly defined storage zones and use of prominent labels are designed to reduce the potential for errors by helping our pickers quickly and efficiently locate the correct items for each order.
Barcoding and Real-time Inventory Updates
Our system of scannable barcodes allows our workers to quickly and efficiently match the right products to the right orders—every time. This system both accelerates fulfillment times and reduces the risk of human errors.
Optimized Picking and Packing Processes
The role of a streamlined picking and packing process to optimize warehousing, improve efficiency, and minimize stock discrepancies cannot be understated.
Most warehouse managers point to order picking as one of their most expensive and difficult processes because it requires the most labor. Picking and packing processes are often more complex than other operations. They are crucial to an organization’s bottom line because they are tied directly to customer satisfaction.
To that end, Relentless Fulfillment constantly evaluates and adjusts its picking and packing processes to meet the demand in the most efficient ways.
Relentless Fulfillment’s Approach to Warehousing for Cosmetics
Because we understand that cosmetics warehousing works differently from warehousing for other products, we have set apart a dedicated space for cosmetic inventory. In this space, we have also implemented different organizational methods and workflows that allow for more precise climate control, tailored picking systems, and appropriate packing methods best suited to cosmetics.
Next, we have considered how expiration dates for beauty products factor into the equation. As a result, we have instituted rigorous quality control measures with proper lot control. By applying principles like FIFO (First-In-First-Out) and FEFO (First-Expired-First-Out), we can ensure that your products will be shipped in optimal order and aren’t dispatched past their shelf life.
Finally, our seamless integrations with e-commerce platforms for real-time stock updates allow us to maintain inventory accuracy and increase our fulfillment speed, with your customers reaping the rewards.
How Better Inventory Accuracy Leads to Business Growth
The systems detailed above have given Relentless Fulfillment a competitive advantage that we can, in turn, pass along to you and your customers.
Our ability to manage inventory more efficiently leads to an increased ability to forecast demand. Imagine never missing a sale because your product is temporarily “unavailable” or “sold out.” Perhaps better still, our commitment to inventory accuracy leads to fewer stockouts and backorders. As a result, your customers rarely—if ever—experience delays.
Finally, our accuracy in order fulfillment leads to reduced returns and fewer refunds due to accurate order fulfillment.
Choosing the Right Warehousing and Fulfillment Partner
Cosmetics brands looking to choose the right warehousing and fulfillment partner must always weigh important matters like current needs and the bottom line. However, other important factors must also be taken into consideration.
First, you must evaluate whether a 3PL provider has a proven track record for working with brands like yours. Can their team demonstrate any proof of concept for cosmetics warehousing? Do they already have satisfied cosmetics customers? If not, you should look elsewhere.
Second, they should be able to clearly articulate the unique systems and structures they’ve implemented to work with cosmetic products. Can they articulate how cosmetics warehousing requires a different approach from other types of third-party logistics? Can they explain what systems they have developed to account for these differences? As we mentioned above, here at Relentless Fulfillment, we know that we cannot treat cosmetics exactly like the other products we ship. That’s why we have separate areas and strategies for these brands and products.
Third, consider whether the warehousing solutions being offered not only meet your current needs but also best position you for future scalability and flexibility. As you grow, will your 3PL provider be able to keep up? Because if you do not have room to grow, you’re just creating more work for yourself down the line.
Partner with Relentless Fulfillment

Any 3PL provider that can increase order accuracy, reduce stock discrepancies, and enhance supply chain reliability will help you retain current customers, reach new ones, and make your job easier over the long haul. That’s why choosing the right cosmetics warehousing and order fulfillment services for your brand is so vital.
At Relentless Fulfillment, we provide practical warehousing solutions that support both sales and brand growth. Our commitment to organized storage, streamlined picking and packing processes, and optimized inventory management practices make us the perfect partners to help you level up. To hear more about our reliable cosmetic fulfillment services, request a custom quote today!